Stripping Kapton Insulated Wire

For these types of applications carbon dioxide laser technology is used to vaporize or melt away the plastic insulation from the conductor or shield.

Stripping kapton insulated wire.

In the process a grooved knife edge is used to cut the insulation jacket down to the conductor. Kapton insulated wire was one of the wire types investigated in this effort. 12 5mm 0 5 inch teflon over polyimide kapton research into laser wire stripping originated in 1976 when nasa initiated a programme to develop a better method of stripping wire to overcome problems encountered in the production of the electrical wiring systems during the development of the space shuttle. The report containing vast amounts of data is still available on the faa s website.

Mechanical stripping is an inexpensive easy method of stripping most commonly used insulation materials and is the preferred methos for manually stripping film insulations such as kapton. Wire preparation mechanical stripping. Thin insulation creates processing challenges. These scissors are tested to 1 000 volts to meet iec 60900 and astm f1505.

Wire bundles in aircraft are subject to a wide variety of altitude humidity and vibration extremes. The aerospace industry is notorious for some of the most challenging. Wires and cables can function as simple discrete jumpers on circuit boards or woven into intricate harnesses that snake through a vehicle functioning as the nervous system for the routing of command. Of the examined stresses several test conditions were examined to accelerate the aging of the samples.

On april 3 2017 interconnect informed the reader about the advantages of kapton wire today we will present information about the disadvantages of kapton insulated wire. Wire conductors are available in many forms ranging from single solid insulated conductors to highly integrated multiple conductor cables. For wire cutting and stripping insulated handles protect against shock from accidental contact with live electrical circuits. Sure there is the easy solder magnet wire with the insulation that turns to flux but for one reason or another you will eventually end up getting.

This tutorial describes several different methods for removing the enamel insulation from magnet wire which is commonly used to make solenoids and electro. After years of use in many different civilian and military platforms including the f 16 uh 60 ah 1 f 15 and f 18 serious safety issues began to appear. When we talk of general laser wire stripping we mean extruded and tape wrapped insulations and not dipped enamel insulations or shield cutting. Photo courtesy labinal whether it s a single engine airplane a military helicopter or a commercial jetliner it s hard to get airborne without lots of electrical wiring.

If you re like me you ve been searching for a better way to get the insulation off of magnet wire.